Setting up your rockers
This article discusses setting up rockers on the VW Type 1 engine. The rockers discussed here are cup adjuster/wiper style high ratio rockers. Though similar principles apply to the stock style rockers, different methods must be used.
In this article, I give my experience with setting up rockers on my 2332 engine with a Webcam 86b camshaft. Three different rocker sets were used to test results.
Rocker set #1 - Scat 1.4
Starting with these, the first thing I did was check the alignment of the rockers with visual observation and measurement.
In the picture above, a dial indicator is used on the spring retainer. Light springs were used to make measurements. Note the lash cap on the valve stem. Although in this article, you will only see one valve being checked, checking all of them is important. Once you think you have one set correctly, check them all. Any differences may indicate a problem or may dictate what you choose for pushrod length. Valves are not always set in the head exactly the same, though in a perfect world they would be.
What we want to do is measure lift range and check conditions at zero, half and full lift.
Dial indicator at valve fully closed : 0.8340
Here are the rockers at zero, half, and full lift.
Some things to notice - at zero lift look at the wiper pad on the lash cap. It is basically centered. At half lift it is not, it rides up the lash cap, and at full lift it is even more. Also the red line represents the surface of the lash cap extended down at half lift. To reduce the amount of the wiper pad's vertical translation during the range of operation, this would ideally be passing through the center of the rocker shaft axis. But as you can see it is not.
What would be ideal is for the wiper pad to be centered at half lift, and rock above and below this slightly.
So what can be done here?
Well, non centered axis is not the worst thing that can happen, but what's important is that the wiper needs to be centered on the lash cap so that the net action of the wiper is across the center. But to get there, the valve stem would have to protrude more, or the rockers would have to sit further into the head, which would require milling the rocker stands or the blocks and doing some clearancing. Ew.
Well, after simulating a 0.180" lash cap, or a longer stem, or milling the stands or blocks down 0.100", and using 0.080 lash caps, this picture shows the rocker at half lift. The axis is on, but although closer, the centering on the stem is not. AND I have determined that I would have to clearance the head bosses for the rockers to clear, since they are a little wider than the rocker blocks. In this case, I feel the problem lies with the rocker design.
So what else can a person do here?
Well, fortunately these are not the only rockers on the market, and though these might work well for some applications, they're not going to for mine. Moving on.
Next up is the Berg 1.4 rockers. I scored a set lightly used, and put them on. This is how it fit for me:
The geometry is looking pretty good! See the axis and the engagement at the cap at half lift is nearly perfect!
However, the other issue is the angle of the adjuster to the pushrod. At half lift I would like to see it parallel with the pushrod, because that basically means that the pushrod cup in the adjuster will see minimal angles with the pushrod, as minimal as is possible. Looking at what I have now:
You can see that they are not in line, but it's not that bad.. and my pushrod had screwed in a little and made it look even worse here than it really is. However, there is one more set I wanted to try, the CB rockers. So let's see what happened with those.
... Next time!
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